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Hydraulic Mining Shovels

6030/6030 FS Hydraulic Shovel

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6030 FS Hydraulic Mining Shovel
US
Metric

Overview

We understand the challenges you face, the importance of reliability, and the relationship between uptime and productivity. That's why we continually strive to produce the safest, most reliable and productive hydraulic shovels possible. Offering the widest payload range of any manufacturer in the industry, the ability to optimally pair with our popular line of mining trucks, and the support of our world-class Cat dealer network, we are uniquely positioned to partner with you to help achieve your productivity targets. We understand what matters to you. Our hydraulic shovels are built with you in mind. Because in mining, every day matters and every load counts.

General

Engine Output - SAE J1995
1140 kW (1,530 hp)
Standard Bucket Capacity
Face Shovel: 12.0 - 16.5 m3 (15.7 - 21.6 yd3); Backhoe: 9.0 - 18.0 m3 (11.8 - 23.5 yd3)
Operating Weight
Face Shovel: 294 tonnes (324 tons); Backhoe: 296 tonnes (326 tons)
Engine Output - SAE J1995 - 2 × Cat C27 ACERT
1530.00 HP
1140.00 kW

Electrical System (diesel drive)

Batteries in series/parallel installation
4 × 210 Ah – 12V each; 420 Ah – 24V in total

Electrical System - Diesel Drive

System Voltage
24V

Electrical System (diesel drive)

Components
Battery isolation relays

Electric Motor - 6030 AC/6030 AC FS

Frequency
50 Hz (60 Hz on request)
Output
1000 kW
Rated Current IN
109A (at 6.3 kV)
Revolutions
1,500 min-1 (1,800 min-1 at 60 Hz)
Starting current
450% of IN (253% of IN optional)
Type
Squirrel cage induction motor
Voltage
6.3 kV ± 10% (other on request)

Operating Weight

6030 – Ground pressure
32.00 psi
22.10 N/cm2
6030 – Operating weight
653660.00 lb
296500.00 kg
6030 – Standard track pads
3.25 ft
1000.00 mm

Operating Weights

6030 FS - Ground Pressure
31.70 psi
21.90 N/cm²
6030 FS - Operating Weight
648810.00 lb
294300.00 kg
6030 FS - Standard Track Pads
3.25 ft
1000.00 mm

Operating Specifications

Bucket Payload
34.00 t
30.00 t
Operating Weight - Backhoe
326.00 t
296.00 t
Operating Weight - Face Shovel
324.00 t
294.00 t

Engine

Engine Model
2 × Cat® C27 ACERT™
Gross Power – SAE J1995
1530.00 hp
1140.00 kW
Net Power – SAE J1349
1530.00 hp
1140.00 kW
Note
Electric drive option available (1000 kW) on 6030 AC/6030 AC FS

Attachments

All buckets (FS and BH) are equipped with a wear package consisting of: (1)
– Special liner material covering main wear areas inside and outside of bucket – Lip shrouds between teeth
Shovel attachment with unique TriPower kinematics ensuring the following main features: (1)
– Automatic roll-back limiter to prevent material spillage – Kinematic assistance to hydraulic forces
Shovel attachment with unique TriPower kinematics ensuring the following main features: (2)
– Horizontal automatic constant-angle bucket guidance – Vertical automatic constant-angle bucket guidance
Shovel attachment with unique TriPower kinematics ensuring the following main features: (3)
– Constant boom momentum throughout the whole lift arc – Crowd force assistance
Type (1)
Catwalks with rails at booms
Type (2)
Special wear packages for highly abrasive materials on request
Type (4)
Welding procedures allow for internal counter-welding (double prep weld) wherever possible
Type (5)
Booms and sticks are stress-relieved after welding
Type (6)
Booms and sticks are torsion-resistant, welded box design of high-tensile steel with solid steel castings at pivot areas
Type
Booms and sticks are torsion-resistant, welded box design of high-tensile steel with solid steel castings at pivot areas

Retractable Service Station

Installation
Retractable service station installed underneath the engine module and easily accessible from ground.

Diesel Engines

Alternators
2 × 150A
Aspiration
Turbocharged and charge air-cooled
Bore
5.42 in
137.70 mm
Displacement
1648.00 in3
27.00 L
Emissions
Meets U.S. EPA Tier 2 equivalent emission standards
Fuel tank capacity
1339.00 gal
5070.00 L
Make and model
2 × Cat C27 ACERT
Maximum Altitude - Without Deration - At 25° C (77° F) Above Sea Level
1640.00 ft
500.00 m
Number of Cylinders - Each Engine
12
Stroke
6.00 in
152.40 mm
Total rated gross power – SAE J1995
1140 kW 1,800 min-1 (1,530 hp 1,800 min-1)
Total Rated Net Power - ISO 3046/1
1140 kW 1,800 min-1 (1,530 hp 1,800 min-1)
Total rated net power – SAE J1349
1140 kW 1,800 min-1 (1,530 hp 1,800 min-1)

Automatic Lubrication System

Capacity - Grease Container
120.00 gal (US)
450.00 l

Undercarriage

Bottom Rollers - Each Side
7
Components (1)
All running surfaces of sprockets, idlers, rollers and pad links, as well as teeth contact areas of sprocket and pad links, are hardened
Components
Cast double-grouser combined pad-links with bushings connected by hardened full floating pins
Components (2)
Cast double-grouser combined pad-links with bushings connected by hardened full floating pins
Components (3)
Fully hydraulic self-adjusting track tensioning system with membrane accumulator
Components (4)
Automatic hydraulic retarder valve to prevent over-speed on downhill travel
Gradeability - Travel Drives - Approximate
64.00 %
64.00 %
Maximum Tractive Force
367880.00 lb
1637.00 kN
Parking Brakes
Wet multiple disc brake, spring loaded/hydraulically released
Support Rollers - Each Side
2 plus a skid plate in between
Track Pads - Each Side
47
Travel Drives - Each Side
1 planetary transmission with 2 two-stage axial piston motors
Travel Speed - 1st Stage - Maximum
0.87 mile/h
1.40 km/h
Travel Speed - 2nd Stage - Maximum
1.68 mile/h
2.70 km/h

Attachments

All buckets (FS and BH) are equipped with a wear package consisting of: (2)
– Wing shrouds on side walls – Heel shrouds at bottom edges

Operator’s Cab

Components
Under roof mounted heating ventilating and air conditioning system
Components
External sun shields at side and rear windows
Components
Robust instrument panel including large colored BCS screen with transflective technology
Components
Board Control System (BCS) electronic monitoring and data logging system for vital signs and service data of engines, hydraulic system and lubrication system
Components
Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated
Components
Sliding emergency ladder (kick-down type) with ladder cage

Operator's Cab

Components (1)
Under roof mounted heating ventilating and air conditioning system
Components (10)
Windshield with parallel intermittent wiper/washer
Components (3)
Robust instrument panel including large colored BCS screen with transflective technology
Components (4)
Board Control System (BCS) electronic monitoring and data logging system for vital signs and service data of engines, hydraulic system and lubrication system
Components (5)
Machine access via retractable access stairway, stairway angle approximately 45°, hydraulically operated
Components (6)
Sliding emergency ladder (kick-down type) with ladder cage
Components (8)
Pneumatically cushioned and multi-adjustable comfort seat with lumbar support, seat heating, safety belt, head- and armrests
Components (7)
Switch in seat cushion to automatically neutralize the hydraulic controls when operator leaves the seat
Internal Dimensions of Cab - Height
7.05 ft
2150.00 mm
Internal Dimensions of Cab - Length
7.22 ft
2200.00 mm
Internal Dimensions of Cab - Width
5.25 ft
1600.00 mm
Operator's Eye Level - Approximately
21.33 ft
6.50 m

Hydraulic Oil Cooling

Diameter - Fan
2 × 1220 mm (2 × 48 in)
Oil Flow of Cooling Pumps - AC Version
2 × 459 L/min (2 × 121 gal/min)
Oil Flow of Cooling Pumps - Diesel Version
2 × 467 L/min (2 × 123 gal/min)

Hydraulic System with Pump Managing System

Hydraulic Tank Capacity - Approximately
660.00 gal (US)
2500.00 l
Main Pumps
4 × variable swash plate pumps
Main Pumps - Maximum Oil Flow - AC Version
4 × 543 L/min (4 × 143 gal/min)
Main Pumps - Maximum Oil Flow - Diesel Version
4 × 552 L/min (4 × 146 gal/min)
Maximum Pressure - Attachment
4495.00 psi
310.00 bar
Maximum Pressure - Swing Pumps
5080.00 psi
350.00 bar
Maximum Pressure - Travel
5220.00 psi
360.00 bar
Swing Pumps
2 × reversible swash plate double pumps
Swing Pumps - Maximum Oil Flow - AC Version
2 × 426 L/min (2 × 113 gal/min)
Swing Pumps - Maximum Oil Flow - Diesel Version
2 × 394 L/min (2 × 104 gal/min)
Total Volume of Hydraulic Oil - Approximately
925.00 gal (US)
3500.00 l

Bucket

Bucket Capacity - Backhoe (heaped 1:1)
22.20 yd³
17.00 m³
Bucket Capacity - Face Shovel (heaped 2:1)
21.60 yd³
16.50 m³

Swing System

Maximum Swing Speed - AC Version
5.00 r/min
5.00 r/min
Maximum Swing Speed - Diesel Version
4.60 r/min
4.60 r/min
Parking Brakes
Wet multiple-disc brake, spring-loaded/hydraulically released
Swing Drive
2 compact planetary transmissions with axial piston motors
Swing Ring
Triple-race roller bearing with sealed internal gearing

Operating Weight

Note
Other track pads available on request

Diesel Engines

Components
Hydraulically driven radiator fan with electronically controlled fan speed
Components
Micro processed engine management
Components
Heavy-duty air filters
Components
Two-stage fuel filter, including water separator
Components
Additional high-capacity water separator

Electrical System (diesel drive)

Components
Emergency stop switches accessible from ground level and in engine module
Components
12 LED high-brightness working flood lights – 8 for working area – 2 for rear end
Components
2 LED high-brightness access flood lights
Components
14 LED service lights

Automatic Lubrication System

Type
Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times
Type
Connected to the lubrication system are the swing roller bearing with internal gearing and all pivot points of attachment, bucket and cylinders
Type
Lubricated pinion for greasing of internal gearing of swing ring
Type
System failures displayed by Board Control System
Type
Grease filters (200 μm) between service station and container as well as directly behind grease pump

Operator's Cab

Components (11)
All-round safety glass, armored windshield and sliding side window
Components (12)
FOPS (rock guard; approved according to DIN ISO 3449) integrated into cab structure
Components (13)
Joystick controls integrated in independently adjustable seat consoles
Components (14)
Fold-away auxiliary seat with safety belt
Components (2)
External sun shields at side and rear windows
Components (9)
Roller blinds at all windows

Undercarriage

Components (5)
Acoustic travel alarm

Operating Weights

6030 - Ground Pressure
32.00 psi
22.10 N/cm²
6030 - Operating Weight
653660.00 lb
296500.00 kg
6030 - Standard Track Pads
3.25 ft
1000.00 mm

Electrical System - Diesel Drive

Batteries in Series/Parallel Installation
4 × 210 Ah – 12V each; 420 Ah – 24V in total
Components (1)
Battery isolation relays

Diesel Engines

Aspiration
Turbocharged and charge air-cooled
Bore
5.42 in
137.70 mm
Displacement
1648.00 in³
27.00 l
Emissions
Meets U.S. EPA Tier 2 equivalent emission standards
Fuel Tank Capacity
1339.00 gal (US)
5070.00 l
Make/Model
2 × Cat C27 ACERT
Stroke
6.00 in
152.40 mm
Total Rated Gross Power - SAE J1995
1140 kW 1,800 min-1 (1,530 hp 1,800 min-1)
Total Rated Net Power - SAE J1349
1140 kW 1,800 min-1 (1,530 hp 1,800 min-1)

Attachments

Type (3)
Pressure-free lowering of boom (FS and BH) and stick (FS) by means of a float valve

Engine

Engine Model
2 × Cat® C27 ACERT™
Gross Power - SAE J1995
1530.00 HP
1140.00 kW
Net Power - SAE J1349
1530.00 HP
1140.00 kW

Automatic Lubrication System

Type (1)
Dual-circuit system with hydraulically driven heavy-duty pump and electronic time relay control to adjust the pause/lube times
Type (2)
Connected to the lubrication system are the swing roller bearing with internal gearing and all pivot points of attachment, bucket and cylinders
Type (3)
Lubricated pinion for greasing of internal gearing of swing ring
Type (4)
System failures displayed by Board Control System
Type (5)
Grease filters (200 μm) between service station and container as well as directly behind grease pump

Diesel Engines

Components (1)
Hydraulically driven radiator fan with electronically controlled fan speed
Components (2)
Micro processed engine management
Components (3)
Heavy-duty air filters
Components (4)
Two-stage fuel filter, including water separator
Components (5)
Additional high-capacity water separator

Electrical System - Diesel Drive

Components (2)
Emergency stop switches accessible from ground level and in engine module
Components (3)
12 LED high-brightness working flood lights – 8 for working area – 2 for rear end
Components (4)
2 LED high-brightness access flood lights
Components (5)
14 LED service lights

Operating Weights

Note
Other track pads available on request

General

Engine Output - SAE J1995
1530.00 HP
1140.00 kW
Bucket Payload
32.70 ton (US)
29.70 t
Operating Weight
324.40 ton (US)
294.30 t
Note
Specifications shown above apply to Face Shovel configuration. Backhoe and Frontless configurations are also available.
Features

Drive Systems

Twin-engine Concept

TriPower System (Front Shovel Machines)

Hydraulic System

Independent Oil Cooling System

Pump Managing System

Closed-loop Swing Circuit

Operator's Cab

Electronic Control System

Cat MineStar System and Technology Solutions

Loading/Hauling Efficiency

Front Attachment Options and Structures

Swing System

Undercarriage

Safety

Customer Support

Serviceability

Sustainability

Sales Features

Drive Systems

Balanced Combination of Power and Efficiency

Twin-engine Concept

Stay Up and Running More Consistently

TriPower System (Front Shovel Machines)

Superior Digging Capability and Bucket Fill Factors

Hydraulic System

Easy Serviceability and Greater Productivity

Independent Oil Cooling System

More Effective Oil Cooling for Extended Component Life

Pump Managing System

Enhanced Efficiency, Component Life, and Control Response

Closed-loop Swing Circuit

More Efficient Energy Use and Faster Boom Lift Motion During Swing

Operator’s Cab

Ensuring the Safety and Comfort of Your Operators

Electronic Control System

Operate with Confidence

Cat MineStar System and Technology Solutions

Evolving Your Mine for Greater Safety and Productivity

Loading/Hauling Efficiency

Move More Material with Optimal Pass Match Pairings

Front Attachment Options and Structures

Bolstering Your Investment with Robust and Durable Structures

Swing System

Longer Component Life for Better Swing System Reliability

Undercarriage

Tough and Long-lasting

Safety

Designed with Your Safety as Our Top Priority

Customer Support

Stay Up and Running with Service and Support from Our Unmatched Global Network

Serviceability

Designed to Get You Back to Work Fast

Sustainability

Higher Standards for a Better Tomorrow
Standard Equipment
  • TriPower shovel attachment
  • Independent oil cooling system
  • Spacious walk-through machine house
  • 5-circuit hydraulic system
  • On-board electronics system: Control and Monitoring Platform (CAMP)
  • Board Control System (BCS III)
  • Torque control in closed-loop swing circuit
  • Automatic central lubrication system
  • LED working lights
Optional Equipment
  • GENERAL
    • Export crating
    • Custom paint
  • SUPERSTRUCTURE
    • C27 ACERT engines meet U.S. EPA Tier 4 Interim equivalent emission standards
    • Oil change interval extension for engine oil up to 1,000 hours
    • Hydraulic service crane on superstructure with auxiliary engine
    • Round container for a standard 200 L (53 gal) grease barrel (instead of 450 L (119 gal) grease container)
    • Cold-weather package
  • CAB
    • Cab heating
    • Dual (redundancy) HVAC system
    • Camera monitoring system
    • Windshield guard (FOGS)
  • UNDERCARRIAGE
    • Track pad width 800 mm (2 ft 7 in) or 1200 mm (3 ft 11 in)
    • Cover plate under carbody (belly plate)