Mining Trucks

785G Mining Truck

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785G Mining Truck
785G Mining Truck
785G Mining Truck
785G Mining Truck
785G Mining Truck
US
Metric

Overview

Operating Specifications

Nominal Payload Capacity
146.00 tons
132.00 tonnes
Gross Machine Operating Weight (GMW) (33R51 tires)
550000.00 lb
249476.00 kg
Gross Machine Operating Weight (GMW) (36R51 tires)
564000.00 lb
255826.00 kg
Nominal Payload Capacity (33.00R51 tires)*
146.00 ton (US)
132.00 ton (US)
Nominal Payload Capacity (36.00R51 tires)*
148.00 ton (US)
134.00 ton (US)
Note
GMW depends on tire selection. Consult your tire manufacturer for maximum loaded top speed.

Engine

Engine Model
Cat 3512E HD
Gross Power - SAE J1995
1600.00 hp
1193.00 kW
Gross Power - SAE J1995:2014
1600.00 HP
1193.00 kW
Bore
6.70 in
170.00 mm
Stroke
8.50 in
215.00 mm
Displacement
3573.00 in3
58.56 L
Note
Power rating conditions: – At 1,650 rpm rated speed based on SAE J1995:2014 standard air inlet conditions of 25° C (77° F) and 99 kPa (29.31 in Hg) dry barometric pressure. – Based on fuel of 35° API gravity (at 15.6° C or 60° F) having a LHV of 42 780 kJ/kg (18,390 Btu/lb) when used at 29° C (84.2° F).
Note
No engine derating required up to 2987 m (9800 ft) altitude per standard conditions.

Weights - Approximate

Empty Operating Chassis Weight
186661.00 lb
84668.00 kg
Body Weight Range
21 275 kg-30 623 kg (46,903 lb-67,512 lb)

Transmission

Forward 1
7.50 mph
12.10 km/h
Forward 2
10.20 mph
16.30 km/h
Forward 3
13.80 mph
22.20 km/h
Forward 4
18.60 mph
29.90 km/h
Forward 5
25.20 mph
40.60 km/h
Forward 6
34.00 mph
54.80 km/h
Reverse
6.80 mph
11.00 km/h

Suspension

Cylinder Stroke - Front
12.60 in
320.00 mm
Cylinder Stroke - Rear
6.50 in
165.00 mm

Braking System

Brake Surface – Front
9487.00 in2
61270.00 cm2
Brake Surface - Rear
13908.00 in²
89728.00 cm²
Standards
ISO 3450:2011
Note
Oil cooled four corner hydraulic actuated disc brakes.

Body Hoists

Body Raise Time– High Idle
15.20 Seconds
15.20 Seconds
Body Lower Time - Float High Idle
15.90 s
15.90 s
Body Lower Time - Float Low Idle
16.20 s
16.20 s
Body Power Down- High Idle
15.90 s
15.90 s
Note
Twin, two-stage hydraulic cylinder mounted outside main frame; double-acting cylinders in second stage.

Service Refill Capacities

Fuel Tank
410.00 gal
1552.00 L
DEF Tank
36.00 gal
136.00 L
Cooling System
100.00 gal
379.00 L
Engine Crankcase
54.00 gal
204.00 L
Differentials and Final Drives
139.00 gal
527.00 L
Steering Tank
29.00 gal
110.00 L
Steering System (includes tank)
45.00 gal
170.00 L
Brake/Hydraulic Tank
135.00 gal (US)
511.00 l
Brake/Hoist System (includes tank)
160.00 gal
606.00 L

Weight Distributions – Approximate

Front Axle – Empty
48%
Rear Axle – Empty
52%

Weight Distributions - Approximate

Front Axle - Loaded - Target
33%
Rear Axle - Loaded - Target
67%

Sound

Cooling Fan Drive - Direct Drive - Operator Sound Level (ISO 6396:2008)
77.00 dB(A)
77.00 dB(A)
Cooling Fan Drive - Direct Drive - Machine Sound Level (ISO 6395:2008)
121.00 dB(A)
121.00 dB(A)

Steering

Steering Standards
ISO 5010:2007

ROPS

ROPS Standards
ROPS (Rollover Protective Structure) for cab offered by Caterpillar meets ISO 3471:2008 ROPS and ISO 13459:2012 criteria.
FOPS Standards
FOPS (Falling Objects Protective Structure) meets ISO 3449:2005 and ISO 13459:2012 Level II criteria.

Engine

Emissions
Meets U.S. EPA Tier 4 Final emissions standards.
Note
Selectable 1,450 hp configuration.

Weights – Approximate

Note
Chassis weight includes standard mandatory attachments, 33R51 tires, all operating fluid levels full and 100% fuel.
Note
Estimated weight of debris is not included in operating chassis weight.

Operating Specifications

Note
Refer to the Cat Mining Truck 10/10/20 Overload Policy (AEXQ0250) for maximum gross machine weight limitations.

Body Hoists

Note
Power raise in both stages; power down in second stage.
Note
Automatic body lower modulation reduces impact on frame.

Dimensions (All dimensions are approximate. MSD II Body, 33R51 tires, unloaded machine.)

Height - Top of ROPS
17.09 ft
5208.00 mm
Overall Body Length
39.32 ft
11985.00 mm
Inside Body Length
27.29 ft
8318.00 mm
Overall Length
39.23 ft
11957.00 mm
Wheel Base
17.00 ft
5180.00 mm
Rear Axle - Tail
12.56 ft
3829.00 mm
Ground Clearance
3.29 ft
1004.00 mm
Dump Clearance
3.70 ft
1128.00 mm
Loading Height - Empty
17.39 ft
5299.00 mm
Rear Sidewall Height
2.87 ft
874.00 mm
Inside Body Depth - Maximum
9.15 ft
2790.00 mm
Overall Height - Body Raised
39.48 ft
12032.00 mm
Operating Width
24.72 ft
7535.00 mm
Centerline Front Tire Width
15.91 ft
4850.00 mm
Engine Guard Clearance
3.41 ft
1038.00 mm
Overall Canopy Width
24.81 ft
7562.00 mm
Outside Body Width
22.00 ft
6714.00 mm
Inside Body Width
19.72 ft
6010.00 mm
Front Canopy Height
19.80 ft
6035.00 mm
Rear Axle - Clearance
3.25 ft
990.00 mm
Centerline of Rear Dual Tire Width
14.06 ft
4285.00 mm
Overall Tire Width
20.59 ft
6277.00 mm

Weights – Approximate

Note
Body weight varies depending on body selection and configuration.

Operating Specifications

Note (3)
*Includes standard liners and MSD II (Mine Specific Design) body.

Tires

Standard Tire
33.00R51 (E3 and E4)
Optional Tire
36.00R51 (Michelin and Bridgestone)
Note
Productive capabilities of the 785G truck are such that, under certain job conditions, TKPH (TMPH) capabilities could be exceeded and, therefore, limit production.
Note
Caterpillar recommends the customer evaluate all job conditions and consult the tire manufacturer for proper tire selection.

Transmission

Total Final Drive Reduction Ratio
22.75:1
Note
Maximum travel speeds with standard 33.00-R51 tires.

Body

Standard Dual Slope Weight
51892.00 lb
23538.00 kg
Standard Dual Slope Volume (SAE 2:1)
102.00 yd³
78.00 m³
Standard MSD Weight
46711.00 lb
21188.00 kg
Standard MSD Volume (SAE 2:1)
130.00 yd³
99.00 m³
Note (1)
Body weight only. Does not include liners.
Note (2)
Contact your local Cat dealer for site specific body recommendations.

Service Refill Capacities

Torque Converter/Transmission System (includes sump)
46.00 gal
175.00 L
Note
Separate steering system and separate torque converter/transmission system prevents cross contamination.
Note
Contact your local Cat dealer for DEF infrastructure recommendations.

Steering

Turning Diameter - ISO 7457:1997 (33.00R51 tires)
97.75 ft
29.80 m
Machine Clearance Diameter - ISO 7457:1997 (33.00R51 tires)
108.92 ft
33.20 m
Steering Angle
36 degrees

Sound

Cooling Fan Drive - Optional Clutch - Operator Sound Level (ISO 6396:2008)
75.00 dB(A)
75.00 dB(A)
Cooling Fan Drive - Optional Clutch - Machine Sound Level (ISO 6395:2008)
120.00 dB(A)
120.00 dB(A)
Note
Testing done per specified standard work cycle procedures and conditions with 50% HVAC blower fan speed. Optional clutch control fan measurement done at 70% of maximum engine cooling fan speed.
Note
Hearing protection may be needed when operating with an open operator station/cab (when not properly maintained or doors/windows open) for extended periods or in a noisy environment.

Engine

Engine Model
Cat 3512E HD
Gross Power - SAE J1995
1600.00 HP
1193.00 kW
Bore
6.70 in
170.00 mm
Stroke
8.50 in
215.00 mm
Displacement
3573.00 in³
58.56 l
Note (1)
Power rating conditions: – At 1,650 rpm rated speed based on SAE J1995:2014 standard air inlet conditions of 25° C (77° F) and 99 kPa (29.31 in Hg) dry barometric pressure. – Based on fuel of 35° API gravity (at 15.6° C or 60° F) having a LHV of 42 780 kJ/kg (18,390 Btu/lb) when used at 29° C (84.2° F).
Note (2)
No engine derating required up to 2987 m (9800 ft) altitude per standard conditions.

Operating Specifications

Nominal Payload Capacity
146.00 ton (US)
132.00 t
Note (1)
GMW depends on tire selection. Consult your tire manufacturer for maximum loaded top speed.

Transmission

Forward - 1
7.50 mile/h
12.10 km/h
Forward - 2
10.20 mile/h
16.30 km/h
Forward - 3
13.80 mile/h
22.20 km/h
Forward - 4
18.60 mile/h
29.90 km/h
Forward - 5
25.20 mile/h
40.60 km/h
Forward - 6
34.00 mile/h
54.80 km/h
Reverse
6.80 mile/h
11.00 km/h

Body Hoists

Body Raise Time - High Idle
15.20 s
15.20 s
Note (1)
Twin, two-stage hydraulic cylinder mounted outside main frame; double-acting cylinders in second stage.

Braking System

Brake Surface - Front
9487.00 in²
61270.00 cm²
Standards
ISO 3450:2011

Weight Distributions - Approximate

Front Axle - Empty
48%
Rear Axle - Empty
52%

Service Refill Capacities

Cooling System
100.00 gal (US)
379.00 l
Steering Tank
29.00 gal (US)
110.00 l
Brake Hoist System - Includes Tank
160.00 gal (US)
606.00 l
DEF Tank
36.00 gal (US)
136.00 l
Differential - Final Drives
139.00 gal (US)
527.00 l
Engine Crankcase
54.00 gal (US)
204.00 l
Fuel Tank
410.00 gal (US)
1552.00 l
Steering System - Includes Tank
45.00 gal (US)
170.00 l

ROPS

ROPS Standards
ROPS (Rollover Protective Structure) for cab offered by Caterpillar meets ISO 3471:2008 ROPS and ISO 13459:2012 criteria.

Steering

Steering Standards
ISO 5010:2007

Body Hoists

Note (2)
Power raise in both stages; power down in second stage.
Note (3)
Automatic body lower modulation reduces impact on frame.

Engine

Emissions
Meets U.S. EPA Tier 4 Final emissions standards.
Note (3)
Selectable 1,450 hp configuration.

Operating Specifications

Note (2)
Refer to the Cat Mining Truck 10/10/20 Overload Policy (AEXQ0250) for maximum gross machine weight limitations.

ROPS

FOPS Standards
FOPS (Falling Objects Protective Structure) meets ISO 3449:2005 and ISO 13459:2012 Level II criteria.

Service Refill Capacities

Note (1)
Separate steering system and separate torque converter/transmission system prevents cross contamination.
Note (2)
Contact your local Cat dealer for DEF infrastructure recommendations.
Torque Converter - Transmission System - Including Sump
46.00 gal (US)
175.00 l

Sound

Note (1)
Testing done per specified standard work cycle procedures and conditions with 50% HVAC blower fan speed. Optional clutch control fan measurement done at 70% of maximum engine cooling fan speed.
Note (2)
Hearing protection may be needed when operating with an open operator station/cab (when not properly maintained or doors/windows open) for extended periods or in a noisy environment.

Steering

Steering Angle
36 degrees

Tires

Note (1)
Productive capabilities of the 785G truck are such that, under certain job conditions, TKPH (TMPH) capabilities could be exceeded and, therefore, limit production.
Note (2)
Caterpillar recommends the customer evaluate all job conditions and consult the tire manufacturer for proper tire selection.
Standard Tire
33.00R51 (E3 and E4)

Transmission

Note
Maximum travel speeds with standard 33.00-R51 tires.

Weights - Approximate

Note (1)
Chassis weight includes standard mandatory attachments, 33R51 tires, all operating fluid levels full and 100% fuel.
Note (2)
Estimated weight of debris is not included in operating chassis weight.
Note (3)
Body weight varies depending on body selection and configuration.
Features

Performance

The 785G 3512E HD engine gives you the choice of power ratings: 1,450 hp to match your current fleet performance or 1,600 hp for faster cycle times. Advanced Productivity Electronic Control Strategy for Transmission delivers a smoother ride, better acceleration and gear optimization.

Safety

Standard Cat® Detect system, LED lighting, 600 mm (24 in) wide walkways, guarding of rotating components and hydraulic brake system with enhanced traction control system. Optional Working at Heights and Powered Access stairway.

Serviceability

Modular HVAC system, modular radiator, improved ground level serviceability, oil sight glass, 1,000 hour hydraulic filter, and Tier 4 SCR system improves serviceability and reduces downtime.

Operator Environment

New, quieter and larger, ergonomic deluxe cab. Electronic transmission controls and Cat comfort seats provides a smoother ride. Full size trainer door and improved head clearance on platform.

Operating Cost

Improved 3512E HD engine meets U.S. EPA Tier 4 Final emission standards, and the features Cat Selective Catalytic Reduction (SCR) system that provides the least Total Fluid Consumption cost with greater reliability.

Tire Options

With 36R51 tire option, particularly flat long haul high speed applications can take advantage of higher payload and higher TKPH.

Sales Features

Features

Standard Equipment
  • POWER TRAIN
    • 33R51 power train with standard rims
    • Cat 3512E high displacement Tier 4 Final engine and aftertreatment
      • Automatic engine and DEF thermal management
      • Automatic low voltage idle management
      • Air cleaner with precleaner (two)
      • Turbocharging (four) with air-to-air aftercooler
      • Mechanical Electronic Unit Injector (MEUI™-A) fuel system
      • Automatic starter protection
      • Automatic ether starting aid
    • Hydraulic braking system:
      • Automatic retarder control, adjustable
      • Oil-cooled, multi-disc (front and rear)
        – Service, retarding, parking, secondary
      • Anti roll back strategy
      • Engine over speed protection
      • Park brake integrated with gear selector
      • Brake release motor (towing)
      • Extended life brake disc material
    • Transmission:
      • Six-speed, automatic power shift with Electronic Clutch Pressure Control (ECPC)
      • Advanced Productivity Electronic Control Strategy (APECS)
      • Body-up reverse neutralizer
      • Body-up shift inhibitor
      • Downshift/reverse shift inhibitor
      • Directional shift management
      • Enhanced Traction Control System
      • Programmable top gear
      • Oil level sensor
      • Neutral coast inhibitor
      • Neutral start switch
      • Lock-up torque converter
      • Rear axle continuous lubrication/filtration
  • ELECTRICAL
    • Jump start/battery charge receptacle
    • Ground accessible power control box
      – Ethernet VIMS™ port and VIMS™ lamp
      – Engine starter, transmission and battery lockouts
    • Brushless alternator, 225 amp
    • Alarm, backup
    • 24V electrical system, low maintenance batteries (2) 93 amp-hour
    • LED payload indicator lamps
    • LED lighting system:
      • Backup and hazard lights
      • Curb lights, (one) RH side, (one) LH side
      • Turn signals (front and rear)
      • Engine compartment lights
      • Headlights with low-high beam selector
      • Ladder light and service deck lights
      • Stop/tail lights
  • OPERATOR ENVIRONMENT
    • Unitized hydraulic powered HVAC with automatic temperature control
    • Four point seat belt for operator seat
    • Power windows
    • Heated mirrors, right and left
    • Heated and ventilated operator seat
    • Operator and trainer air suspension seats
    • Storage locations for operator gear
    • Provision for customer accessory mounting
    • Diagnostic connection port COM3 and Ethernet
    • Dome courtesy light and map lights
    • Fire suppression ready
    • Delayed Engine Shutdown
    • Integrated object detection system with touchscreen display
    • Interactive touchscreen vehicle information display
      • Day/night mode
      • Action alarm
      • Quad gauge display
    • Gauges and indicators panel:
      • Critical oil and coolant temperatures
      • Fuel and DEF level
      • Engine system, brake and transmission fault indicators
      • Speedometer, Tachometer
    • Entertainment radio ready:
      • Speakers
      • Antenna (AM/FM/WB/satellite radio)
      • Radio mounting provisions and 12V power supply
    • Retractable front visor
    • 12V auxiliary power connection
    • ROPS cab, insulated/sound suppressed
    • Hoist, body control (electric)
    • Stairway and walkway access, 600 mm (24 in)
    • Steering wheel, tiltable, telescopic
    • Windshield wiper, intermittent control
    • Self-filling to windshield washer fluid from AC condensate
  • FLUIDS
    • Extended Life Coolant, –35° C (–30° F)
  • TECHNOLOGY PRODUCTS
    • Product Link™ Elite
  • OTHER STANDARD EQUIPMENT
    • Turbine air starter with air tank, air horn and automatic lubrication system
    • Auxiliary “buddy” dumping quick connect
    • Auxiliary steering quick connect (towing)
    • Hydraulic Filters, 1,000 hours
    • Guards for rotating components
    • Fast fill fuel and DEF remote fill system
    • Secondary steering (automatic)
    • Tie off points
    • Tow hooks (front) and tow pin (rear)
    • Vital Information Management System (VIMS)
    • Auxiliary connection ‘user defined shutdown'
    • Sight glasses for hydraulic oils
    • S∙O∙SSM ports
Optional Equipment
  • POWER TRAIN
    • Quick change rims
    • 36R51 larger tire power train arrangement
    • Prelube, engine
    • Rear axle cooler
    • Clutch control, variable speed cooling fan
  • BODY
    • MSD volume: 99 m3 (130 yd3)
    • MSD II body: 100 m3 (131 yd3)
    • Dual slope body: 78 m3 (102 yd3)
    • Body specific side wall and tail extensions
    • Customizable body liner packages
    • Body heat exhaust
    • Rock ejectors
    • Rear body lighting group
      • Directional signals
      • Stop/tail lights
  • ELECTRICAL
    • Electronic Throttle Lock
    • Digital Payload Display
    • Auxiliary rear work lights, (one) RH side, (one) LH side
    • No air – electric starter with 93-amp hour batteries (four), electric horn and automatic lubrication system
  • OTHER ATTACHMENTS
    • Fire Suppression System – ANSUL® LVS
    • Powered access stairway
    • Fuel heater, fuel water separator
    • Road Analysis Control (RAC)
    • Cold weather start (block heater)
    • Ground accessible fluid service center, hydraulic and coolant
    • Bumper towing – center pin kit
    • Communication Ar – Minestar™ radio
    • Miscellaneous:
      • Fire extinguisher, portable
      • Hub odometer, kilometers
      • Wheel chocks
      • Gauge, brake wear indicator
      • Five piece crankcase guards
      • Working at heights protection
  • ANTIFREEZE
    • Coolant, –50° C (–58° F)